Solution · Mining equipment telematics

Account for every liter - even when the engine burns one a minute.

Per-machine fuel and engine data on haul trucks, excavators, drilling rigs, loaders, and dozers. Built for dust, vibration, and 24/7 mine shifts where one percent fuel variance means six figures.

Pit fleet · 5 active machines · shift 2Last sync · 8s ago
Fuel truck FT-01
4200L
Supply · 3 dispenses today
Haul truck H-12
970L
Burn 2840L · 7h 40m · loaded run
Excavator E-04
154L
Burn 380L · 6h 15m · refuel soon
Drill rig D-02
327L
Burn 110L · 4h 02m · active
Shift anomaly >15%
Trusted by fleets in 150+ countries
What it monitors
Per-machine fuel · engine hours · refueling events · fault codes
Accuracy
±1% (DUT-E) · full FMS data (CAN)
Compatible with
Haul trucks · excavators · drilling rigs · loaders · dozers
Typical install
3-5 hours per machine · maintenance window

What you have today

Refueling rounds run in dust, darkness, and shift pressure. Factory gauges drift and small drains get ignored until monthly reconciliation when it is too late to investigate.

What we add

DUT-E in each tank for ±1% level accuracy plus contactless CAN reading for engine hours, fault codes, and oil pressure. Fuel truck dispensing is reconciled automatically to receiving machines.

What you'll see

Shift by shift, machine by machine - accountability you can defend.

Shift-level fuel totals roll into fleet dashboards. Maintenance intervals track from engine hours, and abnormal consumption flags before finance asks why fuel spend spiked.

  • Per-machine shift totals - fuel and engine hours ranked across fleet with prior-shift comparison.
  • Refueling reconciliation - fuel truck dispenses matched to receiving machines with geo/time stamps.
  • Anomaly alerts - drains outside refueling windows and out-of-band idle ratios surface in real time.
Pit fleet · daily fuel by shift, last 7 daysStacked view intent · all active machines combined
Daily fuel total by shift (L)High-burn shift markerAnomaly marker
Two ways to do it

CAN-only for fast rollout, or DUT-E + CAN for accountability.

CAN-only gets a supervisor dashboard live quickly. But factory fuel gauges are not precise enough for theft/refueling reconciliation, so most fleets add DUT-E.

CAN Crocodile only
CAN Crocodile only
Contactless reader on J1939 · no wiring cuts
Accuracy±3-5%
DetectsFuel level (factory sensor) · RPM · engine hours · oil pressure · fault codes
Install30 minutes per machine
Hardware cost~EUR220 per machine
Best whenFast rollout · modern fleet · operational visibility first
View CAN Crocodile specs ->
How it fits together

Dual-sensor + fuel-truck reconciliation in one loop.

Machine tanks, CAN data, and fuel-truck bowser volumes feed one telemetry pipeline for shift reporting, reconciliation, and maintenance triggers.

STAGE 1SensorsDUT-E in tank + CANCrocodile on J1939+ DUT-E in fuel truckbowserRS-485 / J1939STAGE 2GatewayCellular gatewaysatellite for remotepitsLTE / IridiumSTAGE 3Any mine fleetplatformWialon · Modular Mining· MineStarWenco · HexagonAPI / MQTT / FMSSTAGE 4DashboardShift reports · refuelingreconciliationPredictive maintenance triggersBoard-level fuel KPIsYOU INSTALL DOWNYOUR EXISTING STACK DOWN
Standards we speak:RS-485 · SAE J1939 · FMS · Modbus · MQTTCoexists with:Modular Mining DISPATCH · Caterpillar MineStar · Wenco · Hexagon Mining (read-only)
Real results

Mining and adjacent heavy off-road results.

View all case studies ->
-20%
Philippines · Road building machinery
20% fuel savings on heavy off-road equipment

DUT-E with refill alerts reduced drain events on a road-building fleet. The same setup applies directly to haul trucks and excavators.

-EUR420k
Common deployment · Open-pit copper mine
From rounding error to traceable variance

DUT-E + CAN across haul trucks and excavators reduced unreconciled fuel to below 0.4% and exposed one recurring shift-level pattern.

0
Common deployment · Quarry operator
No unscheduled engine failures in 9 months

CAN data moved maintenance from calendar-based to condition-based scheduling on the haul fleet.

Setup Advisor

Describe your fleet. Get a working setup in 30 seconds.

Our advisor knows the entire product line - every variant, every protocol, every tank table from 600+ OEMs. Try the recommendation before you talk to an engineer.

Wagencontrol Setup Advisor
Online
Tip: mention your tank size, fuel type, or existing GPS platform if you know them.
Context so far
i
Industry- not yet
Fleet size- not yet
Equipment age- not yet
Goal- not yet
GPS platform- not yet
Trust
Catalogue-grounded. The advisor only recommends Wagencontrol products it can cite by part number.
No hidden inputs. The "Context so far" panel is the full context for every reply.
An engineer reviews every fleet quote before pricing is confirmed.
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