Case study · Construction

Fuel theft prevention on road-building machinery

How a Philippine road-building contractor stopped fuel theft across 25 machines and recovered the whole investment in under three weeks.

Result snapshotNegros, Philippines
20%
Fuel economy
Fleet
25 machines
Payback
< 3 weeks
Customer
Vic Florido, Philippines
Industry
Road building & maintenance
Machinery
Excavators, dump trucks, loaders (25)
Solution
DUT-E GSM fuel level sensors
Result
20% fuel economy, ROI < 3 weeks
Sinotruk dump trucks on site
The customer

25 machines across Negros island

Vic Florido's field of activity is road building and maintenance on the southeast of Negros island. Twenty-five machinery units are used for the work:

  • excavators and front-end loaders for digging and ground-forming
  • dump trucks for sand, soil and bulk cargo
  • minibuses for transporting employees

The fleet runs JAC and Sinotruk dump trucks, Lonking loaders and excavators, and Hyundai minibuses.

Fuel theft from machinery
The task

Theft and idle time, far from oversight

Fuel theft is common in the Philippines, where draining and reselling diesel is a profitable side-line for drivers. Idle abuse — long breaks and late returns from lunch — added to the losses, and remote sites made personal supervision impossible.

The customer needed real-time information for every vehicle: location, fuel volume, fill and drain events, engine hours and idle time — from one universal device that needs no complex maintenance.

DUT-E GSM fuel volume measurement
The solution

DUT-E GSM — two-in-one on every unit

DUT-E GSM fuel level sensors combine a fuel level sensor and a telematics unit in one body — faster to install and more interference-resistant than a separate “sensor + terminal”. Accuracy is within 1%, and fills and drains are reported in real time. Each unit sends to the fleet operator:

  • fuel level (mm) and volume (litres)
  • fill and drain events, with precise volume and location
  • route and location of every vehicle
  • engine-hours and idle-time reports

The ORF4 telematics service presents it all as easy-to-read reports and charts.

The result

Fuel theft was eliminated and idle time reduced. Thanks to a 20% fuel economy, the equipment paid for itself in less than three weeks.

At a glance

Task → Solution → Result

Task

Fuel theft and uncontrolled idle time

Drivers regularly steal fuel for resale. Remote construction sites make personal supervision impossible, and long idle breaks go undetected.

Solution

DUT-E GSM on all 25 machines

Two-in-one sensors measuring fuel level, fill/drain events, location, route, engine hours and idle time — all sent to ORF4 in real time.

Result

20% fuel economy, 3-week payback

Fuel theft eliminated, idle time reduced, and total equipment investment recovered in less than three weeks.

Wagencontrol offered a unique solution — one device that can both measure fuel and detect location. DUT-E GSM sensors are fast to install, so vehicle downtime was short, and they work reliably in dust, humidity and heat. Thanks to 20% fuel economy, it took less than three weeks to return the cost of the equipment.

Vic Florido · Entrepreneur

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